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The working principle of Diesel Generator Set Cooling System

September 10, 2019

When the diesel engine is working, the normal temperature of the cooling water should be kept at 75~90 °C. At this time, the diesel engine can emit the maximum power, the fuel consumption will be close to the economic state, and the wear of the parts is also low. If the temperature of the cooling water is too high or too low, or if the thermostat is removed without authorization, the function of the cooling system will be reduced or lost. Because the diesel engine is working, the fuel will emit a lot of heat energy. The temperature of the gas in the cylinder is as high as 1800~2000 °C, and only 30%~40% of the heat generated by the combustion is converted into mechanical energy, and about 20%~25% is cooled. take away.
 
If the cooling system malfunctions, the cooling water temperature is too high or too low, which will not only affect the normal operation of the diesel engine, but even cause malfunctions and accidents. The cooling water should be made of slightly alkaline clean water. It must not contain corrosive compounds. The cooling medium should be developed from the cooling water to the cooling liquid. The cooling system should use clean soft water. The pH value of the cooling water should be controlled between 8 and 11 to minimize the fouling of the cooling system to prevent the cooling effect. In the use, the inside of the cooling system should be cleaned regularly with a chemical agent to ensure a good cooling cycle and normal heat dissipation.
 
In areas or seasons where the ambient temperature is higher than 5 °C, in order to reduce or avoid corrosion and scale accumulation of the cooling system, an appropriate amount of anti-corrosion oil should be added to the cooling water to form an anti-rust emulsion. For areas or seasons where the ambient temperature is below 5 °C, antifreeze is preferred when using a closed loop cooling system. The antifreeze has antifreeze function, the freezing point is low, the freezing point of water is "0". The boiling point of the antifreeze is >106 degrees, and the antifreeze is in contact with the engine metal for a long time, which can protect the metal part of the cooling system.
 
In the cold season, in order to facilitate the start of the diesel engine, hot water of about 80 °C can be added to the cooling system, or the oil of the oil pan can be heated and then started. At the end of the work, after the temperature of the diesel engine is lowered to 50~60 °C, the drain valves of the radiator and the cylinder block are all opened to allow the water in the cooling system to be drained. In the principle of selecting antifreeze, select the appropriate freezing point antifreeze according to the lowest temperature of the unit.

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